Xinxiang HUAYIN Renewable Energy Equipment Co., Ltd
Xinxiang HUAYIN Renewable Energy Equipment Co., Ltd
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Waste Tyre Oil Pyrolysis Equipment Pyrolysis Oil Making Machine Energy Saving
Product description
The function of the waste tire pyrolysis plant is to convert various kinds of waste tires like car tyres , motorcycle tires, bicycle tires, and OTR tires to fuel oil, carbon black, steel wire, and syngas. Due to the advantages of environmentally friendly, energy-saving, high safety level, and large profit of this equipment, it is widely used for the treatment of waste rubber products.
Specification
| Item | Content | |
| Raw materials | Waste tyre/rubber/plastic | |
| Output | Fuel oil, carbon black, steel wire, syngas | |
| Model | Reactor size | Capacity |
| HY1500*3000 | 1 T/batch | |
| HY2200*5500 | 5 T/batch | |
| HY2200*7500 | 7 T/batch | |
| HY2600*6600 | 8 T/batch | |
| HY2800*6000 | 9 T/batch | |
| HY2800*6600 | 10 T/batch | |
| HY2800*8000 | 15 T/batch | |
| Remarks | Support customization | |
| Reactor material and thickness | Q345R/Q245R/310S (Boiler plate/stainless steel) 16mm/18mm | |
| Land area | 300-400㎡ (L30-40m*W10m) | |
| Number of workers | 3-4 | |
| Oil density and calorific value | 0.89g/cm³&44.30KJ/KG | |
| Processing time and power | 10-24 hours. Averagely 15KW/h | |
| Certification | CE, ISO, BV, SUV, SGS Oil Report, Emission Report, 11 patents | |
Output product and usage
1. Fuel oil (40-45%): Widely used as fuel oil in industries such as steel and iron factories, ceramics or heavy oil generators, cement factories, boiler heating, etc. Or being refined into non-standard diesel for use in trucks, tractors, etc.
2. Carbon black(30%): Be pressed into pellets for use in industrial heating； It can be ground and refined to different standards.
3. Steel wires(10%): Sold or reprocessed
4. Combustible gas(10%-15%): Can be recycled and used during production as fuel.
Operation Process
1: Feeding. Feed tires into reactor manually or with auto feeder;
2: Preheating. Waste tyres will be melted under high temperatures and oil gas comes out.
3: Oil-producing. Oil gas goes through the cooling system and is cooled down into liquid fuel oil; Some oil gas that can not be turned into liquid oil will go back to the heating furnace for second burning.
4: Cooling. After the oil processing is finished, leave the plant for cooling.
5: Carbon black discharging.
6: Pulling out steel wire.
Main features
A. Safety. We treat safety as the first important thing in production.
1. Two devices to avoid backfire in production: oil-water separator and anti-back fire device.
2. Vacuum device makes the reactor work under ordinary pressure or negative pressure.
3. Temperature monitoring and Pressure gauge to monitor the pressure. If the pressure goes above a certain level, the bell will alarm and the safety valve will release the pressure automatically.
B. Environmental protection
1. The flue gas (caused by burning fuel to heat the reactor) will be purified and cooled by a powerful ceramic packing dust removal device, then can be released into the air through the chimney.
2. Carbon black will be discharged out in sealed condition to avoid pollution.
C. Energy saving
1. The flame path is designed as a spiral so that the quantity of heat can be fully used.
2. The syngas is recycled to heating furnace for burning, thus saving your heating fuel.
3. The insulation cover is formed by 3 layers: steel plate, rock wool, and refractory cement. Excellent thermal insulation effect helps save fuel.