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Pyrolysis Oil Plant Hy2200*8000 15 Ton Per Day Waste Tyre Pyrolysis Plant With CE
Product description
The function of the waste tire pyrolysis plant is to convert various kinds of waste tires like car tyres , motorcycle tires, bicycle tires, and OTR tires to fuel oil, carbon black, steel wire, and syngas. Due to the advantages of environmentally friendly, energy-saving, high safety level, and large profit of this equipment, it is widely used for the treatment of waste rubber products.
Specification
Model | HY-05 | HY-08 | HY-10 | HY-15 |
Raw material | Waste rubbers/tyres/plastic | |||
Output product | 45% fuel oil, 30% carbon black, 10% steel wire, 10%-15% syngas | |||
Daily Handling capacity | 5 tons | 8 tons | 10 tons | 12 tons |
Machine dimension(mm) | D2200*L5500 | D2600*L6600 | D2800*L6600 | D2800*L8000 |
Landing Area | 200m2 | 250m2 | 300m2 | 350m2 |
Working pressure | Normal pressure | |||
Main engine rotating speed | 0.4R /min | |||
Power | 15KWH | |||
Cooling Mode | Circle Water | |||
Heating Mode | Direct | |||
Oil Yield | 40%-50% | |||
Noise dB (A) | <=85 | |||
Working Mode | Batch type |
Operation Process
1: Feeding. Feed tires into reactor manually or with auto feeder;
2: Preheating. Waste tyres will be melted under high temperatures and oil gas comes out.
3: Oil-producing. Oil gas goes through the cooling system and is cooled down into liquid fuel oil; Some oil gas that can not be turned into liquid oil will go back to the heating furnace for second burning.
4: Cooling. After the oil processing is finished, leave the plant for cooling.
5: Carbon black discharging.
6: Pulling out steel wire.
Main features
A. Energy saving
1. The flame path is designed as a spiral so that the quantity of heat can be fully used.
2. The syngas is recycled to heating furnace for burning, thus saving your heating fuel.
3. The insulation cover is formed by 3 layers: steel plate, rock wool, and refractory cement. Excellent thermal insulation effect helps save fuel.
B. The high degree of automation
1. In manufacturing we use auto-cutting machines, auto welding machines, auto rolling machines so that both the quality and appearance of our products can be guaranteed.
2. In production, we use auto-feeder to feed raw materials into the pyrolysis reactor. By auto-feeder it needs few workers and less time to feed. And because of 50 ton hydraulic pressure, it can feed more tires than manually feeding.
C. Long service life
1. The material of the reactor is Q345R/Q245R boiler plate with 16/18mm thickness which is produced by a Chinese well-known enterprise. The head of the reactor and accessories are using one-piece molding shell cover rather than a welded plate.
2. The rollers are engineered underfeeding port and oil outlet port which are external to the heating area to bring perfect rotating balance and longer service life.
Output product and application
Fuel Oil (50%-75%)
1. Used as the heating material and sell it to cement factories, glass factories, ceramic factories, electric power factories, steel making factories, boiler factories, etc.
2. Used in heavy oil generator for electricity generation.
3. Deep process it into diesel oil with our distillation plant, color and smell removal system, the final oil can be used in diesel engines like trucks, tractors, etc.
Carbon Black (30%-35%)
Slag for construction.
Flammable Gas (8%-10%)
1. Recycled into the furnace to heat reactor instead of coal/wood/oil/natural gas.
2. Storage the extra gas to restart the next batch.